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| The essence of our advanced microreactor system technology is vastly enhanced control of reaction conditions. Our microreactor technology is a configurable, integrated structure to meet specific objectives of a chemical process. This technology can provide an optimum configuration for mixing, heat exchange, catalysis, reaction, photoreaction, electrochemical, separation, and analysis/control of reactions involving gases, liquids, and multiphases, over a wide range of reaction conditions. Small volumes and short path lengths inherent in the advanced microreactor translate into more uniform processing conditions --- often resulting in less by-product formation and safer processing of hazardous reactions.innovative part large base specific abstracts relating replicated below complete chemical reactor integral structure assembled number laminae wafer-like discs fabricated accommodate requirements Unit operations heating cooling mixing separation surface adjacent stacked pathway multiple pathways chemicals introduced appropriate unit performed reactions conducted joined together techniques depending material leak proof Various types microreactor multi-phase catalytic non-catalytic electrochemical photochemical gas-phase high-pressure materials groups III IV Periodic Table silicon ceramics carbide tungsten alumina glasses fused quartz pure silica borosilicate polymers polystyrene polyester ethylene polytetrafluoroethylene composite fiber reinforced metals etching machining laser diamond point electro-discharge electroforming selective plating vapor deposition photoforming welding molding casting stampingVarious sensors temperature flow precise kinetic data optimize conventional reactors paths small dimensions typically 10 5000 micrometers control homogeneity conditions plus fact little present permits safe dangerous operate systems scale microreactors run favorable faster rates commercially viable production million #/yr scale-out principle bank 20 inches diameter 1/4 anhydrous HCN SUMMARY claimed herein manufacture plurality least inlet port outlet therein receipt three-dimensionally tortuous channel therethrough accommodating desirably measures cross section connects ports comprise compatible positioned effect Exemplary oxidation hydrochloric acid (HCl) chlorine (Cl) water (H2 O) found fluorination CF3 CH2 sapphire photoreactions photochlorination dichlorodimethylsilane (DCDMS) bioreactions proteolytic enzymatic conversion proteins substances polyamide polytetrafluoroethlyene less demanding preferred embodiment precisely oriented channels continuous discontinuous along thereof Discontinuous continuously aligned sufficient following (a) first top portion bottom thickness thereon (b) bonded alignment (c) Finally procedure subtractive (such wafers semiconductor material) (ECM) electrical (EDM) ablation drilling cutting abrasive grinding single parts) additive stereo lithographic Wear resistant coatings thin films optionally deposited bonding facing surfaces passages plane cross-sectional areas planar connected with orthogonal overall shapes term intended characteristic bifurcated branched intersecting reentrant constant varying characteristics passed above-described apparatus introducing traverse specially adapted receive coordinating traversal chemicalsA--mixing B--heat exchanging C--separating D--reacting catalytically E--reacting noncatalytically F--reacting photochemically andG--reacting electrochemically (d) withdrawing characterized coordination effected individually conjunction structures suited semi-continuous |
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