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Flexible Polymeric Films for Contacts and Traces in Circuits and Membranes.
A new technology which applies a "grafting" technique to form strong adhesive bonds between mating material surfaces. Together with it's adhesion capabilities, these conductive polymers can exhibit either surface or even volume conductivity. The conductivity is designed to be similar to plated metal conductors. Materials available include conductive flexible films for bonding to substrate surfaces from 1.0 mil down to 0.5 micron thicknesses. Bondable surfaces include printed circuit board (i.e., FR-4 and polyimide), flex film (i.e., kapton), even elastomeric circuits (traces capable of elasticity up to 30% in operation). Capable of bonding and working with high temperature materials. Adheres well to most polymeric surfaces along with accepting electro and electroless plating depositions. As an example, the film can be applied to the surface of a circuit board material. The conductivity of the film can either be used as a conductive trace or the surface of the film can be plated with a metallic conductor. (Please see the picture below). As another example, the film can be applied to a "rubber" (elastomeric) surface providing conductive traces which have the capability of introducing conductivity to the surface of the "rubber". This form of the technology could be applied to EMI/RFI shielding, sensors for clothing (boots, gloves, and hats), diaphragms, and hoses.

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